Why should Businesses Automate Machine Tending Tasks?
Today, many businesses still perceive automation and robots as a preserve of established organizations.
According to experts, however, automation is becoming a fundamental component for the success of manufacturing in small and medium-sized companies. To kick start their automation journey, businesses can start by adopting robotic machine tending.
Let’s discuss why manufacturers should enhance their low cycle, high volume production tasks with advanced robotics and automation.
Robots are highly repeatable
Unlike humans, robots don’t get distracted, tired, or affected by low energy. Further, robots never take breaks and can continue working consistently until tasks are completed.
Machines execute tasks with precision, which is one of the best reasons why businesses should consider robotic machine tending.
Robotic operators only need to program it to execute the required task for non-stop operations.
The gadget then performs the task appropriately to produce high-quality parts while reducing wastage and loss of fundamental materials.
Robots Continue Operating with or without Supervision
The world is fast becoming an international market and manufacturers should strive to maintain production even after normal working hours.
Robots never sleep and need minimal supervision or intervention after programming.
Automated technology is reliable. It is a guarantee that manufacturers who invest in robotic machine tending will benefit from unmanned operations, enhanced output, and high productivity.
Robots take over Complex Tasks
While the robotic industry has highly evolved over the years, the gadgets can’t match the versatility of the human brain.
Businesses can implement robots to execute repetitive and manual tasks. Employees can concentrate on more valuable areas in the business such as monitoring, maintenance, repairs, and programming.
This would be ideal to expose the employees to various rewarding tasks and minimize the rate of employee turnover.
Robots can operate in Environments that Humans can’t reach
Machining involves operating in dangerous and aggressive environments where human workers are exposed to injuries and health risks.
Manufacturers can have a difficult time recovering days lost due to injuries and illnesses. This not only interrupts output and productivity, but it can also lead to losses.
Modern robots can function well under harsh environments such as under extreme temperatures, debris, or dust.
Robots are robust, flexible, and quite durable. This means that they can be modified to execute any machine tending tasks needed.
Robots Offer the Ideal Plug-and-Play Solution
Many robots operate through an analogous control system and the ideal ones are easy to operate with minimal programming.
Still, you should ensure that a cell comprises of the same variety of machines. This ensures that the robots and machines will have effective communication with minimum configuration needed.
Often, robot integration as part of a cell can take approximately two hours which makes it the ideal plug and play solution for machine tending tasks.
Robots are Flexible and can operate with more than One Part
Robots may not be capable of tending multiple machines at once. However, they can work with diverse components and parts when properly programmed.
For instance, an automatic tool conversion station allows a robot to switch grippers. This way, it can suit the shape and size of the parts being worked on.
Vision capabilities enable robots to recognize parts and change its gripper, position, or function accordingly.
Robots can give Accelerate Return on Investment
Many manufacturers fear adopting robots due to the costs involved. Robots may not be cheap for high cycle, low volume time production. However, they can offer a great return on investment for these tasks.
Sometimes this can be achieved within a short time as a result of enhanced productivity, efficiency, capacity, and unsupervised capacity that robots offer in manufacturing processes.
Still, robot machine tending can offer expansion potential to manufacturers with constant output, and reliability. This way, they can get the chance to compete on an international level to a diverse range of sectors and customers.
By implementing robotics and automation in their operations, manufacturers from various parts of the world can compete on an international level. Using robots for repetitive and manual tasks is an effective and simple stage, to begin with. This way, manufacturers will be investing in the future efficiency and productivity of manufacturing, and workforce expertise.